Cut your PLC wiring time down to minutes instead of hours!

ZIPLink Five-second PLC Wiring System

The ZIPLink system eliminates the normally tedious process of wiring PLC I/O to terminal blocks. Simply plug one end of a ZIPLink cable into a DirectLOGIC I/O module and the other end into a ZIPLink connector module. It’s that easy! ZIPLinks use half the space, at a fraction of the total cost of terminal blocks.

ZIPLinks are available in a variety of styles to suit your needs. Some are designed exclusively for DirectLOGIC PLCs, while others may be used with various PLC brands. ZIPLinks are available for our most popular discrete input and output PLC I/O modules. (NOTE: Analog and high current PLC I/O modules are not supported by ZIPLinks.) Available modules include:

Feed-through Connector Modules

Feed-through modules provide low-cost and compact field wiring screw termination solutions for quickly connecting ZIPLink cables with PLCs.

Fuse Modules

Fuse modules provide easily-replaceable fuse protection for PLC output devices. Fuses are included. The 8 and 16-point fuse modules are supplied with replaceable fuses and protective safety covers. Use with DL05/06/205/305/405 PLCs. NOTE: Commons are not isolated on models ZLCM16TF1 and ZL-CM16TF2.

NOTE: Do not exceed 5 Amps maximum per common with PLC I/O modules D2-12TR, D3-16TA2, D4-16TA.

DC-powered Relay Modules

Our DC-powered relay modules provide electrical isolation between a PLC and an output device. Switch high current (10A) loads with our 8 or 16-point 24V DC relay modules. Each plug-in relay channel offers either one normally open or one normally closed contact. Relays are included.

AC-powered Relay Modules

Our AC-powered relay modules provide electrical isolation between a PLC and output devices. Switch high current (10A) loads with our 8 or 16-point 120V AC relay modules. Each plug-in relay channel offers either one normally open or one normally closed contact. Relays are included.

Relay Sockets

Our single and four-channel 24V DC and 120V AC relay sockets are compatible with plug-in relays for switching high current (10A) loads. Relay models ZL-RELAY-24 and ZL-RELAY-120 are sold separately.

ZIPLink Accessories and Kits

Relay and fuse kits provide spare parts for ZIPLink fuse and relay modules. The relay kit contains 10 spare relay spring clips. The fuse kit contains: 5A fuses - 3 pcs; 2A fuses - 7 pcs; Fuse covers for ZIPLink fuse modules - 10 pcs.

LED Modules

AC and DC LED/sensor modules provide simple and logical termination for 2 or 3-wire sensors or other devices. These modules offer visual LED indication of device input status for quick troubleshooting. The LED/sensor modules are available in 120V AC or 24V AC/DC in 8 or 16-point versions, and offer extra termination points for daisychaining multiple modules.

Communication Adapter Modules

Communication adapter modules eliminate the hassle associated with connecting crimp or solder connectors to PLC communication ports. The communication adapters offer fast and convenient screw terminal connections for DL250/350/450 PLCs. A DIP switch allows you to select between RS232, RS422, and DirectLOGIC Remote I/O. The 15-pin version, compatible with the DL06, D2-250, and D2-260, offers power, transmit, and receive LED indicators to simplify and speed diagnostics and troubleshooting.

NOTE: These modules are for use in end-of-run wiring (point-to-point) only. Not intended for use as middle stations in multidrop networks.

D-sub Miniature Modules

D-sub miniature modules are available in male and female, 9, 15 or 25-pin versions. These connector modules provide a fast, convenient method of transitioning between devices with standard D-Sub ports (EZTouch/Text panels) and field wiring through the use of screw terminals. This also allows longer distance connections.

Diode and Miscellaneous Modules

Transorb diode, AC and DC relay modules are available for all types of applications. Our transorb diode modules are 8-channel devices that suppress counterelectromotive force (CEMF) generated by switching inductive loads such as air solenoids, contactors, motor starters, interposing relays, etc., which can cause unexpected PLC system shutdown. Our RJ12 connector modules provide convenient break-out of wiring to terminal blocks.